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Spraying Waterworks

May 15, 2018

Spraying waterworks is an extension of lean production methods from automobile manufacturing to vehicle maintenance. It refers to the re-planning of the squeezing spray shop, the use of specific methods to transform the workshop into different functional areas, and the specific working methods are performed by specific operators. Because the different processes of the vehicle to be repaired are performed in different areas and by different mechanics, it is similar in form to the “assembly line” of the automobile production plant and is therefore called “flowing operation”. According to its implementation form, it can be divided into hardware flow and process flow. According to the connection method of each process, it can be divided into non-beat flow and rhythm flow. The traditional refinish process is one-to two-person repairs. A repair process consists of more than 10 process steps. The spray line is a reasonable process for the paint repair process. The equipment and personnel are divided according to the process flow. Thus, a complex matter is simplified, and a complete refinish paint process is generally divided into 7-9 workstations (sheet metal, squeegee, sanding, primer, cover, finish, drying, throwing, Assembly,), each according to their own circumstances, the flexibility to choose the number of workstations hardware flow The construction time of each workstation is almost similar, each workstation according to the workload of each repair vehicle to adjust personnel, respectively, responsible for the work of different processes, To ensure that each station has similar working hours, just like the assembly line of a car assembly, the working time of technicians at each workstation is strictly controlled to ensure that the vehicles are completed according to the planned time, and the maintenance quality of each workstation is also strictly controlled. After the completion of the maintenance of quality, all the cars were completed in accordance with the expected time. Let's explain one by one:


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